A flexible and economical method for electromagnetic flanging of tubes with field shapers

doi:10.1007/s00170-021-07478-5

	A flexible and economical method for electromagnetic flanging of tubes with field shapers
	Xiong, Qi 1,2; Li, Zhe 1,2; Tang, Jianhua 3; Zhou, Hang 1,2; Yang, Meng 4; Song, Xianqi 1,2
	2021-09
发表期刊	INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
ISSN	0268-3768
卷号	116 期号:3-4 页码:1169-1177
摘要	Recent years have witnessed the rapid development of electromagnetic flanging of tubes, which uses coils to generate electromagnetic forces to achieve the deformation with high speed but without contact. However, the electromagnetic force decays dramatically with the increase of distance, resulting in strict requirements of geometrical matching between the coils and the tubes. Usually, new coils should be fabricated for tubes with new sizes, which is inconvenient and uneconomical. Therefore, a more flexible and economical method is proposed in this paper, which introduces a solenoid field shaper into the existing electromagnetic flanging system. By adjusting the structure and the position of the field shaper, the distribution of electromagnetic forces can be reshaped to form tubes with various sizes, without changing the coil, whose cost is much higher than a field shaper. The principle of this method is introduced in detail. Then, an electromagnetic-structure coupled finite element simulation model is established to calculate the forming process. The results show that when forming an A6063-T83 aluminum alloy tube with an inner diameter of 110mm, the discharge voltage can be tuned down from 5.3kV, without field shaper, to 4.6kV, with field shaper. That means the energy consumption of the system can be saved by 25%, and the manufacturing process of the field shaper is simpler than that of the forming coil. What's more, when forming tubes with different sizes, the new method shows higher effectiveness, greater flexibility, and lower cost than the traditional way.
关键词	Electromagnetic flanging Field shaper Tube Electromagnetic force Flexibility
DOI	10.1007/s00170-021-07478-5
收录类别	EI ; SCOPUS ; SCIE
语种	英语
WOS研究方向	Automation & Control Systems ; Engineering
WOS类目	Automation & Control Systems ; Engineering, Manufacturing
WOS记录号	WOS:000667646600001
出版者	SPRINGER LONDON LTD
EI入藏号	20212710585480
EI主题词	Electric discharges
EI分类号	525.3 Energy Utilization - 541.2 Aluminum Alloys - 619.1 Pipe, Piping and Pipelines - 619.1.1 Pipe Accessories - 701.1 Electricity: Basic Concepts and Phenomena
来源库	WOS
引用统计	被引频次[WOS]：0 [WOS记录] [WOS相关记录]
文献类型	期刊论文
条目标识符	https://ir.lut.edu.cn/handle/2XXMBERH/148955
专题	兰州理工大学
通讯作者	Xiong, Qi
作者单位	1.China Three Gorges Univ, Coll Elect Engn & New Energy, Yichang 443002, Peoples R China; 2.China Three Gorges Univ, Hubei Prov Engn Technol Res Ctr Power Transmiss L, Yichang 443002, Peoples R China; 3.Lanzhou Univ Technol, Sch Civil Engn, Lanzhou 730050, Peoples R China; 4.State Grid Anhui Elect Power Co Ltd, Suixi Power Supply Co, Huaibei 235100, Peoples R China
推荐引用方式 GB/T 7714	Xiong, Qi,Li, Zhe,Tang, Jianhua,et al. A flexible and economical method for electromagnetic flanging of tubes with field shapers[J]. INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY,2021,116(3-4):1169-1177.
APA	Xiong, Qi,Li, Zhe,Tang, Jianhua,Zhou, Hang,Yang, Meng,&Song, Xianqi.(2021).A flexible and economical method for electromagnetic flanging of tubes with field shapers.INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY,116(3-4),1169-1177.
MLA	Xiong, Qi,et al."A flexible and economical method for electromagnetic flanging of tubes with field shapers".INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY 116.3-4(2021):1169-1177.

条目包含的文件		下载所有文件
文件名称/大小	文献类型	版本类型	开放类型	使用许可
Xiong-2021-A flexibl（1399KB）	期刊论文	出版稿	开放获取	CC BY-NC-SA	浏览下载