Double-variable decoupling control for pulse MIG welding process of aluminum alloy

doi:10.3901/JME.2011.08.088

	Double-variable decoupling control for pulse MIG welding process of aluminum alloy
	Lu, Lihui 1; Shi, Yu2 ; Huang, Jiankang1 ; Zhu, Ming1 ; Fan, Ding2
	2011-04-20
发表期刊	Jixie Gongcheng Xuebao/Journal of Mechanical Engineering
ISSN	05776686
卷号	47 期号:8 页码:88-92
摘要	In view of the key problems such as small match range of welding parameters, strong coupling effect among parameters, unstable welding process and poor weld formation in pulsed MIG welding process, a double-variable decoupling control method is proposed. The weld pool width and wire extension signals are both fed back through vision sensing. On the one hand, weld pool width control is realized by changing double-pulse duty cycle to adjust heat input, on the other hand, wire extension is controlled simultaneously by changing wire feed speed. So the weld formation is improved by control and the stability of welding process is ensured at the same time. A self-tuning fuzzy PID controller is designed and a rapid prototyping control platform is developed for pulsed MIG welding of aluminum alloy by using real-time target environment based on xPC. On this basis, double-variable decoupling control test is carried out by adopting compensation decoupling method and weld beads with uniform pool width and good formation are obtained. The results show that the double-variable decoupling control method can realize the control of pulsed MIG welding process of aluminum alloy and obtain good weld formation on the basis of stable welding process. © 2011 Journal of Mechanical Engineering.
关键词	Gas metal arc welding Inert gas welding Inert gases Three term control systems Tuning Welds Wire Decoupling control methods Decoupling controls Decoupling methods Metal inert gas welding Self-tuning fuzzy PID Vision sensing Weld widths Welding parameters
DOI	10.3901/JME.2011.08.088
收录类别	EI
语种	中文
出版者	Editorial Office of Chinese Journal of Mechanical Engineering
EI入藏号	20112114002157
EI主题词	Aluminum alloys
来源库	Compendex
分类代码	535.2 Metal Forming - 538.2 Welding - 538.2.1 Welding Processes - 541.2 Aluminum Alloys - 731.1 Control Systems - 804.2 Inorganic Compounds
引用统计	无
文献类型	期刊论文
条目标识符	https://ir.lut.edu.cn/handle/2XXMBERH/111226
专题	省部共建有色金属先进加工与再利用国家重点实验室材料科学与工程学院
作者单位	1.Key Laboratory of Non-Ferrous Metal Alloys and Processing of Ministry of Education, Lanzhou University of Technology, Lanzhou 730050, China; 2.State Key Laboratory of Gansu Advanced Non-Ferrous Metal Materials, Lanzhou University of Technology, Lanzhou 730050, China
第一作者单位	兰州理工大学
第一作者的第一单位	兰州理工大学
推荐引用方式 GB/T 7714	Lu, Lihui,Shi, Yu,Huang, Jiankang,et al. Double-variable decoupling control for pulse MIG welding process of aluminum alloy[J]. Jixie Gongcheng Xuebao/Journal of Mechanical Engineering,2011,47(8):88-92.
APA	Lu, Lihui,Shi, Yu,Huang, Jiankang,Zhu, Ming,&Fan, Ding.(2011).Double-variable decoupling control for pulse MIG welding process of aluminum alloy.Jixie Gongcheng Xuebao/Journal of Mechanical Engineering,47(8),88-92.
MLA	Lu, Lihui,et al."Double-variable decoupling control for pulse MIG welding process of aluminum alloy".Jixie Gongcheng Xuebao/Journal of Mechanical Engineering 47.8(2011):88-92.