Wear failure analysis of suction valve for high pressure and large flow water hydraulic plunger pump

doi:10.1016/j.engfailanal.2022.106095

	Wear failure analysis of suction valve for high pressure and large flow water hydraulic plunger pump
	Dong, Jie 1; Deng, Yipan 2; Cao, Wenbin1 ; Wang, Zhongkai 3; Ma, Wensheng 4; Wu, Defa 2; Ji, Hong1 ; Liu, Yinshui 2
	2022-04
发表期刊	ENGINEERING FAILURE ANALYSIS
ISSN	1350-6307
卷号	134
摘要	The failure mechanism of suction valve in high pressure and large flow water hydraulic plunger pump used in coal mine is studied. Previous studies believe that in traditional plunger pump with low pressure and small flow, the impact caused by the dynamic contact between the valve plate and the valve seat is the main reason for the performance deterioration of suction valve. However, in the practical use of high-pressure and large-flow hydraulic plunger pump, it is found that there are signs of rotating wear and material loss on the sealing surface of the suction valve plate. In order to explain the premature failure of the valve, the mathematical model of the force and movement of the valve plate during the suction process of the high-pressure and large-flow hydraulic plunger pump is established. Three-dimensional computational fluid dynamics (CFD) method and nonlinear finite element method are used to numerically analyze the operation process and dangerous conditions of the valve plate. The results show that under the action of the uneven flow field, the combination effects of low speed rotation and heavy load during closing process is the key factor causing material loss. According to the microstructure and elemental composition of the worn surface, the specific wear failure mechanism is determined, and the effectiveness of the numerical method is verified. Finally, the improved valve plate materials are proposed. The field test of high pressure and large flow pump proves that the wear of the valve plate is significantly reduced after the improvement.
关键词	Failure analysis Suction valve High pressure and large flow Computational fluid dynamics Microstructure
DOI	10.1016/j.engfailanal.2022.106095
收录类别	SCIE ; EI
语种	英语
WOS研究方向	Engineering ; Materials Science
WOS类目	Engineering, Mechanical ; Materials Science, Characterization & Testing
WOS记录号	WOS:000753176400003
出版者	PERGAMON-ELSEVIER SCIENCE LTD
EI入藏号	20220511582411
EI主题词	Computational fluid dynamics
EI分类号	503.1 Coal Mines ; 618.2 Pumps ; 631.1 Fluid Flow, General ; 723.5 Computer Applications ; 921.6 Numerical Methods ; 931.1 Mechanics ; 931.2 Physical Properties of Gases, Liquids and Solids ; 951 Materials Science
来源库	WOS
引用统计	被引频次：4[WOS] [WOS记录] [WOS相关记录]
文献类型	期刊论文
条目标识符	https://ir.lut.edu.cn/handle/2XXMBERH/154768
专题	能源与动力工程学院科学技术处（军民融合领导小组办公室）
通讯作者	Liu, Yinshui
作者单位	1.Lanzhou Univ Technol, Sch Energy & Power, 287 Langongping Rd, Lanzhou 730050, Peoples R China; 2.Huazhong Univ Sci & Technol, Sch Mech Sci & Engn, 1037 Luoyu Rd, Wuhan 430074, Peoples R China; 3.Wuxi Coal Mine Machinery Co Ltd, 2 Changyuan Rd, Wuxi 214174, Jiangsu, Peoples R China; 4.Chongqing Pump Ind Co Ltd, 8 Jingsheng Rd,Jingkou Ind Pk, Chongqing 400033, Peoples R China
第一作者单位	兰州理工大学
第一作者的第一单位	兰州理工大学
推荐引用方式 GB/T 7714	Dong, Jie,Deng, Yipan,Cao, Wenbin,et al. Wear failure analysis of suction valve for high pressure and large flow water hydraulic plunger pump[J]. ENGINEERING FAILURE ANALYSIS,2022,134.
APA	Dong, Jie.,Deng, Yipan.,Cao, Wenbin.,Wang, Zhongkai.,Ma, Wensheng.,...&Liu, Yinshui.(2022).Wear failure analysis of suction valve for high pressure and large flow water hydraulic plunger pump.ENGINEERING FAILURE ANALYSIS,134.
MLA	Dong, Jie,et al."Wear failure analysis of suction valve for high pressure and large flow water hydraulic plunger pump".ENGINEERING FAILURE ANALYSIS 134(2022).